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Home/Services/Automation & Analytics/Predictive Maintenance

Predictive Maintenance

Know a breakdown is coming before your line stops.

AI flags breakdowns before they happen.

Schedule a consultation →

30 minutes. You leave with a written plan, whether or not you hire us.

The Problem

What it's costing you.

01Traceability Gaps

Machines break down with zero warning, stopping the line for hours or days.

+70% — higher recall cost without it.

Traceability Gaps
Live

higher recall cost without it

+70%

02Manual Quoting

Maintenance happens on a fixed schedule regardless of actual equipment condition.

4 hrs — response window before win rate drops.

Manual Quoting
Live

response window before win rate drops

4 hrs

03Inventory Blind Spots

Nobody knows which machine is the next one likely to fail.

8% — of stock lost to waste.

Inventory Blind Spots
Live

of stock lost to waste

8%

Traceability Gaps
Live

higher recall cost without it

+70%

Included

What you get.

Sensor & Equipment Setup

Live data from the equipment that matters most.

Failure Prediction Models

Trained on your equipment's actual behaviour.

Maintenance Alerts

Warnings before failure, not after.

Downtime Dashboard

Risk and history visible on one screen.

Tech Stack

The stack.

PythonPythonNode.jsNode.jsGraphQLGraphQL

Vs. Alternatives

Not the usual choice.

Manual Spreadsheets

Reports compiled by hand, always at least a day behind reality.

Enterprise BI (Tableau, SAP Analytics)

Priced and built for large enterprise data teams, not a single plant.

Cluxn

Recommended

Purpose-built dashboards and models connected directly to your real data.

Built for your operation
Support after go-live
Fixed, predictable timeline
No lock-in — you keep ownership

Process

The timeline.

1
2
3
4

01

Equipment Audit

The machines whose failure costs you the most

Weeks 1–2

02

Sensor Deployment

Monitoring installed on priority equipment first

Weeks 3–8

03

Model Training

Train failure-prediction models on your equipment's actual behaviour and history

Weeks 9–12

04

Alerts & Rollout

Alerts rolled out
Refined against real outcomes

Weeks 13–14

Questions

Common questions.

Not always — some engagements start with data you already have. Where physical monitoring is needed, sensor deployment is scoped as part of the project.

Also in Automation & Analytics:Quality Automation·Business Intelligence & Analytics·Demand Forecasting & Planning

Next step

Ready to see iton your floor?

We will show you the first fix and what it costs. No pitch.

Schedule a consultation →

30 minutes. You leave with a written plan, whether or not you hire us.

01

We listen

You tell us where time or money leaks. 30 minutes, your words.

02

We map it

We show which fix comes first and what it should cost.

03

You get a plan

A written plan in 48 hours. Keep it, even if you never hire us.